Vitali Gelfond

● Receive and review customer requirements, specifications, and drawings
● Led Industrial, Automotive, Defence projects
● Manage product documentation, BOMs, and version control
● Plan and lead NPI projects from customer requirements to mass production.
● Developed project plans, timelines, and resource allocation strategies for effective execution.
● Prepare work instructions, assembly guides, and process flows for SMT, SMA, THT, FA, Test, and Packing
● Perform DFM/DFT analysis, create process routings, and define tooling/fixture requirements
● Coordinate prototype and pilot builds; validate first articles
● Develop and qualify manufacturing processes through validation runs
● Prepare and maintain APQP packages, perform PFMEA and create control plans
● Prepare and submit PPAP for Automotive projects.
● Implement inspection criteria, testing procedures, and incoming part checks
● Support ramp-up and mass production: line setup, operator training, and SOP handover
● Monitor production performance (KPIs, yield, OEE) and report results to stakeholders
● Handle claims and non-conformities: perform root-cause analysis and implement CAPA
● Manage engineering changes (ECO/ECN) and update customer documentation
● Participate in and support internal and customer audits
● Drive continuous improvement (Kaizen, SPC, defect reduction, cost optimization)
● Lead cross-functional collaboration with customers, suppliers, and internal teams.
● Close out projects: lessons learned, documentation handover, and ongoing support

● Managed daily testing operations, ensuring compliance and high product quality.
● Designed and implemented tailored test strategies for NPIs and customer RFQs/RFIs.
● Automated test programs to reduce costs and improve efficiency.
● Supported business development by providing technical expertise during sales processes.
● Negotiated with suppliers and subcontractors to align test solutions and delivery schedules.
● Developed strategic roadmap for Test Department, increasing engagement and performance.

● Delivered exceptional customer service, resulting in increased client satisfaction and loyalty.

● Collaborated with Engineers, Key Accounts and other internal teams to meet shared goals.

● Led Troubleshooting Department, resolving complex product failures and improving FPY.
● Developed and optimized test plans, reducing test cycle times and improving fault detection.
● Performed root cause analysis and implemented CAPA for production and field issues.
● Coordinated cross-functional teams (Engineering, production, QA) to resolve defects.
● Introduced process improvements that reduced defects and achieved measurable cost savings.

● Managed time and test system resources to meet quality objectives and cost estimates.

● Reviewed drawings and code specifications to determine optimal layouts for wiring installations in building automation systems.
● Planned and executed wiring installations for automated systems based on drawings and technical requirements.
● Troubleshot, repaired, and enhanced electrical controls, including PLC-based systems.
● Developed, maintained, debugged, and optimized PLC programs to ensure reliable system operation.
● Tested equipment and control programs for proper operation and compliance with quality standards.
● Created detailed test cases for use across various automation projects.
● Prepared automation concepts and control drawings in line with client specifications.

● Installed, tested, and maintained electrical equipment, ensuring compliance with technical specifications and safety standards.
● Troubleshot and repaired electrical faults in various systems, minimizing downtime and improving reliability.
● Conducted preventive maintenance and inspections to optimize equipment performance and longevity.
● Assisted in the commissioning of new electrical systems, including calibration and functional testing.
● Maintained detailed records of maintenance, repairs, and modifications for quality and regulatory purposes.
● Collaborated with engineering teams to implement equipment upgrades and improvements.
● Supported electrical system documentation, including schematics, wiring diagrams, and manuals.